Mechanical
 
Engineering And 
 Design

 Systems Eng.

 Analysis and
 Simulation


 


Mechanical Engineering and Design

Systima Technologies offers a wealth of experience and capability in the engineering, design and development of mechanical components and systems including aircraft cargo/weapon carriage and release systems, pyrotechnic actuators, missile shroud and stage separators, dispensing and deployment systems, and inflation products.  Our engineering team takes pride in providing rapid end-to-end engineering support to expedite the transition from concept to production.  Reduced development lead-time also minimizes the associated costs and reduces time-to-market for compressed schedules.

Computer aided design (CAD) tools for 2D and 3D layout include Pro-Engineer, Alibre, Solid Edge, AutoCad.  The 3D models provide the ability to evaluate component configuration and fit-check prior to the fabrication and assembly.  The 3D models also provide seamless transition between design and analysis for structural, thermal, and kinematics evaluations.


Solid Propellant Gas Generator


Pyrotechnic Actuators

Pyrotechnic Systems:

One of Systima's areas of specialty is in the design and development of pyrotechnic and explosive systems.  Systima and its engineering staff have extensive experience in the design of energetic systems including gas generators, inflation systems, and pyrotechnic actuators. 

Gas Generator and Inflation Systems:

  • Ballute inflation systems
  • Munition dispensing systems
  • Airbag inflation systems 
  • Flight vehicle landing systems. 

Pyrotechnic and Explosive Actuators:

  • Ejection and deployment systems
  • Payload carriage and release systems
  • High-speed, high-force linear actuators
  • Industrial ordnance 

This design experience encompases a very wide range of gas generator types including solid propellant systems, compressed gas systems, and hybrid (both solid propellant/liquid coolant and solid propellant/gaseous coolant) systems.


End-to-End Engineering:
Design to Production
 

The development of a product is not limited to the design of the product.  It must also include the development of the manufacturing process and/or system.  By placing a strong emphasis on design-for-manufacture (DFM/DFA) and six-sigma producibility, Systima engineers design components and systems to not only minimize fabrication time, tooling and costs, but also to expedite the transition from concept the production as well. 

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Multi-Component Army Flight Test (MCAFT)
Flight Experiment System Design and Integration

Systems Engineering

Systima has a proven multi-disciplinary capability in systems engineering including mechanical/electrical components integration, embedded control systems, instrumentation, signal/data collection and processing, and RF telemetry.  Systems engineering activities involve the technologies, processes, and systems management approaches needed for rapid development, integration and deployment.  System integration experience includes missile technology, aircraft weapon systems, flight vehicle systems and testing, commercial systems, electrical/electronic systems and aircraft integration.

 


Quick Reaction Launch Vehicle (QRLV)
System Integration to Minuteman Missile Platform


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Analysis, Kinematics & Model Simulation

Systima’s engineering expertise includes static and dynamic analysis of thermal and structural characteristics as well as motion and kinematics studies.  Analytical interrogation of the designs using computer models reduces the design/development cycles time by reducing the prototype iterations needed to bring a design to maturity.  System kinematics analysis is used to simulate motion associated with 3D computer models, which can then be animated to verify performance characteristics, interaction and separation analysis, and to identify collision or interference issues.  Systima also employs custom proprietary computer code for specialized and advanced analysis and model simulation.  Analysis and simulation tools include:

  • Structural analysis:
    • Nastran, Algor FemPro
  • Kinematics software:
    • Working Model, Visual Nastran 4D,
  • CAD software:
    • Pro-Engineer, Solid Edge, Alibre, and AutoCAD
  • Systima proprietary computer codes for specialized engineering tasks.

 
High-Q Booster Separation Analysis

 



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